Techtextil North America + Texprocess Americas 2025German Exhibitors Outlast Technologies GmbH

Outlast Technologies GmbH

Booth number: 3248
www.outlast.com

About us

As a global leader in proactive heat and moisture management, Outlast Technologies GmbH brings extensive expertise in textile temperature regulation. Our technology, recognized as Certified Space Technology™ by the Space Foundation, a NASA initiative, utilizes advanced phase-change materials that actively respond to temperature fluctuations, effectively reducing both sweating and freezing. This capability supports maximum comfort and performance for users.

Our innovative AERSULATE fabrics and fibers products represent a significant breakthrough in insulation technology. By integrating aerogel, AERSULATE achieves an exceptional high trapped air content, resulting in high-performance insulation within an ultra-compact design. These products deliver unparalleled thermal protection, even in challenging conditions involving pressure and moisture, making them ideally suited for sportswear, but also demanding safety applications and specialized technical or firefighting equipment.

Address

Outlast Technologies GmbH
In den Seewiesen 26/1
86520 Heidenheim
Germany

E-mail: info@outast.com
Phone:  +49 7321 272270
Internet: www.outlast.com

Contact person:

Ari Johan Pachur
Senior Business Development Manager Overseas
E-mail: ari.pachur@outlast.com
Phone: + 49 175 4779911

Nick Lane
Director of Sales USA/Canada
E-mail: nick.lane@outlast.com
Phone: +1 70 3867-9390

Outlast® Temperature Regulation for Military and Protection Gear

Outlast® Temperature Regulation technology is designed to stabilize the micro-climate within sports, workwear and protective gear, effectively reducing heat spikes and preventing freezing in extreme conditions. Laboratory tests show that this technology can significantly reduce sweat production and help maintain the body’s water balance, enhancing comfort and reducing the risk of overheating or chills.

 

For those in demanding roles, Outlast® helps regulate body temperature to improve focus and concentration, supporting peak performance even under intense conditions. Outlast® adds essential value and functionality to protective gear, helping wearers stay comfortable, focused, and ready for challenging tasks.

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AERSULATE® – Exceptional Insulation in Minimal Space

AERSULATE® textiles deliver top-tier insulation with ultra-thin profiles, setting them apart from traditional bulky insulation materials. With thicknesses as slim as 1-2 mm, AERSULATE® achieves impressive thermal resistance, opening up new possibilities for applications where space-saving design is essential.

Outstanding Performance

Testing by the German Institutes for Textile and Fiber Research (DITF) shows that AERSULATE® increases thermal resistance by over 100% when compared to identical materials without this technology.

Reliable Under Pressure and Moisture

AERSULATE® performs exceptionally well in extreme conditions, maintaining its insulation even under pressure and moisture, whether for cold or heat resistance.

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Outlast®: The Temperature Specialist in Textiles

Outlast® Temperature Regulation technology is engineered to stabilize the microclimate within military, safety and protective gear, delivering optimal performance by minimizing heat spikes and preventing freezing. Recognized as Certified Space Technology™ by the Space Foundation, a NASA initiative, this advanced solution dynamically adapts to temperature fluctuations. By actively managing changing temperatures, it reduces both sweating and the risk of freezing. Laboratory tests confirm its ability to significantly decrease sweat production while maintaining the body's water balance, enhancing comfort and reducing the risk of overheating or chills.

Our patent-pending AERSULATE® materials represent a groundbreaking advancement in insulation technology. At the core of this innovation is aerogel, a remarkable material comprising 98% air, celebrated for its unparalleled insulating capabilities and ultra-lightweight structure. By combining aerogel with non-woven textiles, AERSULATE® delivers exceptional thermal performance in an incredibly compact design. These innovative materials provide unmatched thermal protection, even under demanding conditions involving pressure and moisture, making them the ideal choice for protective, safety, and military apparel.

For those in demanding roles Outlast® technology helps maintain an optimal temperature comfort zone, enhancing focus and concentration to support peak performance even in intense conditions. By adding essential value and functionality to protective gear, Outlast® ensures wearers remain comfortable, focused, and fully prepared for challenging tasks.

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Using NASA Technology: Innovative Fiber with 50% Aerogel by Volume for Unmatched Insulation

Outlast Technologies GmbH has pioneered a breakthrough in textile insulation by embedding aerogel - a remarkably light and effective insulator - directly into fibers. This innovation significantly enhances insulation properties without adding weight, enabling ultra-lightweight, high-performance apparel. Independent testing confirms that Aersulate-treated fibers provide up to 35% better insulation than conventional ones, setting a new standard in textile technology.

Lightweight, Sustainable, High-Performance: A New Standard for Apparel

The aerogel-rich filling fibers significantly reduces the weight of end products, making it ideal for premium sportswear, jackets, ski pants, and work wear. This is achieved through its exceptionally high aerogel content, which constitutes 50% of the volume. Such a high concentration enables brands to fully utilize aerogels remarkable properties, delivering outstanding performance products.

Unlike conventional insulation materials like foams, wadding, or nonwovens that rely on trapped air for thermal regulation, aerogel encapsulates air within its fiber structure. This allows Aersulate products to maintain their insulating properties even under pressure, where traditional materials often lose effectiveness. As a result, they offer a significant advantage, providing consistent, reliable insulation in high-stress areas such as under backpack straps or at the knees and elbows.

Aersulate technology also supports sustainability: Aerogel is a silicate-based solid derived from quartz sand, which is a natural material, while the fibers are made from wood-based viscose, a renewable and eco-friendly resource.

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